Industry · Testing

HVD-AI ORION: heavy-duty vehicle diagnostic and test system

HVD-AI ORION is a diagnostic and test system that speeds up heavy-duty vehicle fault detection with patent-pending AI technology. It analyses data from sensors and the vehicle data bus, predicts the fault before repair begins, and guides the technician step by step through the repair.

AI-assisted diagnosisEBS · APM · Euro 7 readyMobile appAutomatic reporting

The product

Intelligent diagnosis, flawless control.

HVD-AI ORION scans every connected test point with advanced sensor technology and an AI engine, detecting electrical and mechanical faults with high accuracy. The analysis is managed through a mobile app; data is easy to track and interventions are planned instantly.

AI-driven test and analysis: speeds up fault detection
Assistant with pre-repair prediction: flags the part that will need replacing
Co-pilot guidance during repair: follows the procedure step by step
Patent-pending technology: EPO (EU), China, USA, India and Brazil patent applications

According to HVD-AI laboratory testing, fault detection is up to 40% faster.

HVD-AI ORION is a product developed with our partner Kul Elektronik. See the detailed product presentation at hvdorion.com ↗

HVD-AI ORION heavy-duty vehicle diagnostic device

Modules

The components that make up the system.

Each module takes on a different role in the diagnostic process.

Doctor

AI-assisted fault and repair assistant

Interprets the test result and suggests the likely fault and repair steps.

Assistant

Pre-repair prediction

Flags the parts that need replacing before the repair begins.

Co-pilot

Guidance during repair

Walks the user through test procedures step by step and warns at critical points.

Training

In-app interactive training

Training content accessible from inside the app to develop master technicians.

Mobile

Instant reporting and remote access

Results are viewed in the mobile app and followed up through remote access.

Community

Knowledge-sharing platform

A community space where technicians share experience.

Test scope

Which systems are tested?

The system covers the electronic and mechanical components of a heavy-duty vehicle.

Braking

EBS Test System

Automatic, semi-automatic and manual pneumatic checks are performed on the electronic braking system.

Air

APM Test System

Air processing management (APM/APU) modules are tested and the results are reported.

Emissions

Euro 4/5/6 (Euro 7 ready)

Euro 4, 5 and 6 systems are tested; the system is Euro 7 compatible.

Drivetrain

Transmission and electromechanical

Testing and analysis are carried out on transmission and electromechanical components.

Field experience

Works in the workshop and in the field.

HVD-AI ORION is designed for use in heavy-duty vehicle service centres and fleet maintenance workshops. The device connects through the vehicle’s diagnostic sockets and multi-pin heavy-duty connectors; test data appears instantly on screen and in the mobile app.

Portable testing and diagnosis in the field
Automatic reporting with a recorded test history
Remote updates keep the system current
Commissioning together with technician training

Technician testing a heavy-duty vehicle with HVD-AI ORION

Controls and scenarios

Automatic, semi-automatic and manual control.

The test flow can be extended through user scenarios.

Pneumatic controlsAutomatic, semi-automatic and manual pneumatic test controls.
Scenario developmentYou can create and edit your own test scenarios.
Unlimited user scenariosA separate scenario can be defined for each vehicle’s own test profile.
Automatic updatesSystem updates are applied automatically; support for new vehicles and systems is added continuously.

Frequently asked questions

About HVD-AI ORION.

Which vehicles is HVD-AI ORION used on?

It is used on heavy-duty and commercial vehicles with Euro 4/5/6 systems (Euro 7 ready). Test scenarios can be defined for different makes and models.

What does the AI provide?

It analyses test data to predict the fault before repair begins, flags the part that will need replacing, and guides the technician through the repair steps. According to laboratory data, detection is up to 40% faster.

How do I receive the reports?

Diagnostic reports based on the test results are generated automatically and can be viewed and shared through the mobile app.

Is training and support available?

Yes. In-app interactive training content and a technician community are included; we provide commissioning and training support.

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